Confusion over AN, JIC, SAE, and Military Spec flare fittings

Flare fittings are a pain in the butt in many respects. They are expensive to purchase as a regular consumer and require attention to detail in craftsmanship when creating flares from straight pipe. I use some of these fittings in automotive applications such as fuel lines between pump and filter and fuel rail to filter. For a typical private consumer, they are most often found in refrigerant systems and in automotive brake line replacements to eliminate some of the squishiness between the time when the pedal is depressed and the hydraulic system reaches sufficient compression to begin activating.

(Wow that sounded more complicated than it needed to!)

* AC – Air Corp Standard a.k.a. Parker Triple Fitting
* AN – Air Force / Navy Aeronautical Standard
* AND – Air Force / Navy Aeronautical Design Standard
* AS – Aerospace Standard
* MS – Military Standard
* JIC – Joint Industry Council
* SAE 37° – a.k.a. Parker Triple-Lok
* ISO 8434/8434-2
* SAE 45°

AC (Air Corp)

AC flare fittings were developed for the aviation industry back in the 1930s, and have long since been replaced with AN. This fittings are a rare find today. AC fittings use a 30° flare angle, and they are most readily recognizable by a very short to nil straight piece between the top of the thread and the major diameter of the flare. Most flare fittings of the other types have a non-threaded section at the base of the flare. Note: this type of AC has nothing to do with Air Conditioning or A/C. Some people may use the term “AC Flare” when referring to SAE 45° fittings.

AN, AND, MS, AS

AN / AND fittings have a 37° flare angle and use a class 3A/3B thread, which is a close tolerance, radiused root thread. These fittings have traditionally been available in aluminum, carbon steel, stainless steel, and titanium. AN / AND fittings remain in prevalent use today, and they may alternatively be designated with an MS number, which are generally directly cross-referenced replacement fittings (functionally equivalent). For instance, an AN815 is equivalent to an MS24392. MS, however, is a very broad standard covering all kinds of hardware, and is not limited to AN fluid couplings. The AN and MS designations for many fittings are being superceded with AS (Aerospace Standard).

Flared tubing is losing in favor of compression type fittings, probably due to the fact that flares require greater special attention in assembly.

JIC, SAE 37°, ISO 8434, Parker Triple-Lok

When someone says it’s a JIC fitting, this is generally what they are talking about. This fitting is the general industrial adaptation of the AN fitting. These fittings have a 37° flare angle and use a class 2A/2B thread, which is a standard tolerance industrial thread with normal trapezoidal root truncation. These fittings have traditionally been available in carbon steel, stainless steel, and brass. Some of these fittings may conform to MIL-F-18866 and/or SAE-J514.

SAE 45°

The SAE 45° fitting is typically used for low pressure applications, usually with soft copper or soft aluminum tubing, which flares easily to the 45° angle. These fittings are easily recognized by placing them on a square, or by placing two males flare-against-flare at right angles, and observing the 90 degree included flare angle, The 45° flare fitting is the one you are most likely to run across at your local hardware store. They are commonly found in use in the following applications:

* natural gas appliance hookups
* ice maker connections
* refrigerant lines

JIC 37° / SAE 45° Dual Angle Seat

There are some fittings made which can be screwed onto either a 37° or a 45° fitting. Terrible terrible fittings. The dual angle flare seat is obvious. This is a kind of bastard fitting, and should not be selected as a primary style in the design of any hydraulic system, though they surely come in handy at times.

Posted by admica   @   5 October 2009
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